Avaliação de Impacto da automação do fluxo de materiais em empresa de médio porte em Porto Alegre - RS
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Data
2022-12-19
Tipo de documento
Monografia
Título da Revista
ISSN da Revista
Título de Volume
Área do conhecimento
Engenharias
Modalidade de acesso
Acesso aberto
Editora
Autores
Carvalho, Jonathan Aguilhera
Orientador
Mveh, Jean de Dieu Briand Minsongui
Coorientador
Bartex, Sergio Luiz Telles
Resumo
A tecnologia se encontra em constante avanço, é rotineiro seu crescimento com
constantes descobertas, nas mais diversas áreas, e é de extrema importância o
acompanhamento das indústrias referente ao avanço tecnológico, a Automação
Industrial é uma das estratégias para impulsionar a produtividade reduzindo as
possibilidades de erros na indústria, através da otimização da mão de obra. O
presente Trabalho busca avaliar o impacto da automação industrial, através do estudo
de viabilidade de implementação de uma linha de transporte automatizada em uma
empresa de Porto Alegre, indústria que atua no ramo de inovações hidráulicas,
através da fabricação de cilindros hidráulicos no ramo de implementos agrícolas,
rodoviário e maquinário industrial. Trabalho construído através da confecção de um
fluxo de otimizações referente ao processo atual e da análise de custos de mão de
obra, onde foi analisado a produtividade e a eficiência do processo. Portanto custos
relacionados ao processo foram abordados, oriundos do local de estudo, para
identificar os ganhos da internalização de um processo automatizado, relacionados a
produtividade, onde foi estipulado os custos de equipamentos, matéria prima e mão
de obra direta, analisados afim de observar os ganhos respectivos a cada produto
analisado pelo aumento da produtividade decorrente da Automação Industrial. A
metodologia constatou que através do aumento de 82% da produtividade, é observado
um lucro pela implementação, devido a diluição dos custos, em uma margem de
produção maior, resultando em um retorno financeiro para o local de estudo, além
disso, com o resultante destes custos, foi efetuado os cálculos de viabilidade para
estipular o valor de retorno financeiro do investimento de R$ 1.100.000,00, seguida
do tempo de retorno do capital, de 3 anos e 2 meses. Ao termino deste estudo, foi
visualizado retorno financeiro pela perfilhação desta solução de engenharia, e
compreendido que mesmo apresentando um valor de investimento elevado, o projeto
dispõe de melhorias relacionadas a redução de custos, eficiência e retorno
econômico.
Technology is constantly advancing, its growth is routine with constant discoveries, in the most diverse areas, and it is extremely important to monitor industries regarding technological advancement, Industrial Automation is one of the strategies to boost productivity by reducing the possibilities of mistakes in the industry, through the optimization of the workforce. The present research seeks to evaluate the impact of industrial automation, through the feasibility study of the implementation of an automated transport line in a company in Porto Alegre, an industry that operates in the field of hydraulic innovations, through the manufacture of hydraulic cylinders in the field of implements agricultural, road implements and industrial machinery, taking into account the current process of the facility, investigating data. The work was built through the confection of an optimization flow related to the current process and the analysis of labor costs, where the productivity and efficiency of the process were evaluated. Therefore, costs related to the process were addressed, arising from the study site, to identify the gains from the internalization of an automated process, related to productivity, where the costs of equipment, raw materials and direct labor were stipulated, analyzed in order to observe the respective gains for each product analyzed by the increase in productivity resulting from Industrial Automation. The methodology found that through the 82% increase in productivity, a profit is observed for the implementation, due to the dilution of costs, in a larger production scope, resulting in a financial gain for the study place, in addition, with the resultant from these costs, feasibility calculations were made to stipulate the financial return on investment of R$ 1,100,000.00, followed by the return of the capital investment, of 3 years and 2 months. At the end of this study, profitability was visualized by profiling this engineering solution, and it was understood that even with a high investment value, the project has gains related to cost reduction and economic return.
Technology is constantly advancing, its growth is routine with constant discoveries, in the most diverse areas, and it is extremely important to monitor industries regarding technological advancement, Industrial Automation is one of the strategies to boost productivity by reducing the possibilities of mistakes in the industry, through the optimization of the workforce. The present research seeks to evaluate the impact of industrial automation, through the feasibility study of the implementation of an automated transport line in a company in Porto Alegre, an industry that operates in the field of hydraulic innovations, through the manufacture of hydraulic cylinders in the field of implements agricultural, road implements and industrial machinery, taking into account the current process of the facility, investigating data. The work was built through the confection of an optimization flow related to the current process and the analysis of labor costs, where the productivity and efficiency of the process were evaluated. Therefore, costs related to the process were addressed, arising from the study site, to identify the gains from the internalization of an automated process, related to productivity, where the costs of equipment, raw materials and direct labor were stipulated, analyzed in order to observe the respective gains for each product analyzed by the increase in productivity resulting from Industrial Automation. The methodology found that through the 82% increase in productivity, a profit is observed for the implementation, due to the dilution of costs, in a larger production scope, resulting in a financial gain for the study place, in addition, with the resultant from these costs, feasibility calculations were made to stipulate the financial return on investment of R$ 1,100,000.00, followed by the return of the capital investment, of 3 years and 2 months. At the end of this study, profitability was visualized by profiling this engineering solution, and it was understood that even with a high investment value, the project has gains related to cost reduction and economic return.
Palavras-chave
Automação, Eficiência, Pintura, Transportador industrial