Aplicação da TPM nas máquinas de uma indústria de cosméticos de Porto Alegre
Nenhuma Miniatura disponível
Data
2022-12-01
Tipo de documento
Monografia
Título da Revista
ISSN da Revista
Título de Volume
Área do conhecimento
Engenharias
Modalidade de acesso
Acesso aberto
Editora
Autores
Garcia, Gabriel Bianchi
Orientador
Mveh, Jean de Dieu Briand Minsongui
Coorientador
Resumo
Este trabalho propõe um plano de manutenção preventivo com ampliação da ferramenta Manutenção Produtiva Total (TPM) voltada para manutenção autônoma sendo executada pelos operadores em uma indústria de cosméticos. O objetivo desse estudo foi determinar através de estudos de ferramentas da qualidade Análise dos Modos de Falhas e seus Efeitos (FMEA) e TPM, a viabilidade de implantação de um plano de manutenção voltado para execução pelos operadores. O estudo foi realizado em dois equipamentos com o levantamento de dados cedidos pela empresa, verificando detalhadamente o histórico de interrupções, manuais dos equipamentos e plano de manutenção preventivo existente. Com as informações levantadas foi possível aplicação da FMEA, os resultados foram avaliados através da tabela FMEA, sendo assim, tornando possível a elaboração do plano de ações que inclui o ajuste do plano de manutenção preventivo baseando no conceito TPM. A eficiência do plano depende de uma atualização da vida útil dos componentes em que é realizada trocando todos os componentes desgastados. Haverá também um treinamento para todos os operadores para que possa ser aplicado o plano corretamente. Foi estimado com base em dados cedidos pela empresa que com a elaboração do respectivo plano terá um investimento de R$ 1.124.703,48 e um, retorno de ganho financeiro R$ 27.402.711,00 nesse valor já foi contemplado horas dedicadas para aplicação do novo plano de manutenção. O trabalho possibilitou a identificação das maiores falhas, havendo a possibilidade de implantação do novo plano de manutenção baseando-se sua aplicação pelos operadores.
This work proposes a preventive maintenance plan with an extension of the Total Productive Maintenance (TPM) tool conducted for automatic maintenance being performed by operators in a cosmetics industry. The objective of this study was to determine, through studies such as quality tools Analysis of Failure Modes and Effects (FMEA) and TPM, the feasibility of implementing a maintenance plan aimed at execution by operators. The study was carried out in two pieces of equipment with the collection of data provided by the company, checking in detail the history of outages, equipment manuals and the existing preventive maintenance plan. With the information gathered, it was possible to apply the FMEA, the results were evaluated through the FMEA table, thus making it possible to prepare an action plan that includes the adjustment of the preventive maintenance plan based on the TPM concept. The efficiency of the plan relies on a component life upgrade where it is performed by replacing all worn componentes. There will also be training for all operators so that the plan can be applied correctly. It was estimated based on data provided by the company that, with the elaboration of the respective plan, there will be an investment of R$ 1,124,703.48 and a return on financial gain of R$ 27,402,711.00. of the new maintenance plan. The work made it possible to identify the biggest failures, with the possibility of implementing the new maintenance plan based on its application by the operators
This work proposes a preventive maintenance plan with an extension of the Total Productive Maintenance (TPM) tool conducted for automatic maintenance being performed by operators in a cosmetics industry. The objective of this study was to determine, through studies such as quality tools Analysis of Failure Modes and Effects (FMEA) and TPM, the feasibility of implementing a maintenance plan aimed at execution by operators. The study was carried out in two pieces of equipment with the collection of data provided by the company, checking in detail the history of outages, equipment manuals and the existing preventive maintenance plan. With the information gathered, it was possible to apply the FMEA, the results were evaluated through the FMEA table, thus making it possible to prepare an action plan that includes the adjustment of the preventive maintenance plan based on the TPM concept. The efficiency of the plan relies on a component life upgrade where it is performed by replacing all worn componentes. There will also be training for all operators so that the plan can be applied correctly. It was estimated based on data provided by the company that, with the elaboration of the respective plan, there will be an investment of R$ 1,124,703.48 and a return on financial gain of R$ 27,402,711.00. of the new maintenance plan. The work made it possible to identify the biggest failures, with the possibility of implementing the new maintenance plan based on its application by the operators
Palavras-chave
Manutenção, FMEA, TPM, Indicadores, Manutenção autônoma